Even layers. Minimized overspray.
Flawless surfaces.Visual high-performance measurements during coating and painting
More quality in paintwork and coatings through optical analysis
A flawless coating is crucial for the quality requirements of modern applications – whether in the automotive industry, household and industrial appliances or in high-tech coatings. Faulty spray patterns, uneven coating thicknesses or overspray not only lead to material losses, but also impair product quality.
With LaVision’s optical spray analysis for coatings, you receive precise measurement data with which spray behaviour, droplet distribution and coating structure can be precisely analyzed, specifically optimized and permanently monitored.
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More InformationInnovative measurement visualization for perfect product quality
Our systems seamlessly overlay measurement images of spray patterns, spray cones, and droplet sizes onto the live coating process. This enables you to identify optimization opportunities in real time—whether you’re refining coating quality, reducing overspray, or improving spray behavior for complex geometries.
Efficient process monitoring & quality assurance
Our optical measuring systems enable comprehensive inspection of paint and coatings - flexibly and in real time.
- Online monitoring of the spraying process with live visual evaluation
- Quick test & QC check of nozzles & application process
- Optimization of spray patterns & nozzle designs during development
- Overspray reduction through data-based parameter adjustments
- Control of flow effects & uniformity across various coatings
- Detection of nozzle contamination & wear
- Minimization of rejects and increased process reliability
- Applicable: Inline, online, atline or offline
Quality, efficiency & resource conservation - why precision measurement is essential
- Homogeneous paint coats for flawless results and even coverage
- Minimized overspray thanks to precise spray pattern control
- Reduced material losses and increased efficiency
- Minimization of downtimes through predictive process control
- Satisfied customers thanks to perfect surface quality
Precise analysis for flawless paintwork & coatings
- Spray pattern: shape, homogeneity & layer thickness profile
- Spray cone: angle, symmetry & penetration depth
- Spray break-up: Dynamics of droplet formation in the high-speed range
- Droplet size & distribution: uniformity and particle density
Innovative technologies for precise quality control
- Spray cone measurement (angle, penetration depth and uniformity) using backlighting
- Light section technology: Determination of spray cone geometry and distribution
- LED-based shadowgraph images for analyzing droplet size and particle distribution
- Backlit high-speed images for detailed spray structure detection
Measure precisely, coat perfectly
Our optical analysis methods offer versatile solutions, with precise measurement options available for nearly every application:
Sprays & aerosol paints
- Analysis of spray pattern, droplet size, pressure behavior & dosing
- Optimization of the atomization mechanism
Industrial wet paints & spray coatings
- Customization of painting robots & spray guns
- Control of overspray minimization & layer thickness distribution
Powder coatings
- Analysis of charge effects & particle distribution
- Reduction of material loss through targeted process optimization
Automotive & Aerospace Coatings
- Inspection of special paints, nanocoatings and protective systems
High-tech applications
- Non-stick, corrosion and thermal protection coatings
- Self-cleaning & water-repellent functional layers
Process optimization along your entire product life cycle
Research & Development (R&D) - Product Design & Optimization
- Development of new spraying systems & painting processes
- Investigation of application mechanisms & material properties
- Reduction of overspray & improvement of application efficiency
Quality control (QC) - Precise quality assurance
- Fast, automated inspection processes for flawless painting
- Standardized test procedures for reproducible results
- Reliable quality control in the manufacture of spray systems
- Complete documentation through professional tools for traceable reporting
Production - Real-time measurements: Inline & online monitoring
- Direct inline monitoring for flawless coatings
- Online feedback enables real-time adjustment of process parameters
- Integration into production control systems
Why LaVision is the right partner
for your coating and painting processes
Over 35 years of experience in industrial spray measurement technology
Precision measurement solutions for leading companies worldwide
Modular, scalable systems for maximum future-proofing
Less material loss, even distribution,
maximum efficiency!
Optimize your coating processes with state-of-the-art spray analysis – from the initial product idea to series production. Our experts support you in selecting the optimum measuring system, tailored to your specific requirements in the field of painting, coating and paint spray analysis.